Solutions

Engineering & Process Solutions

Four engineering disciplines applied along one operating chain — beneficiation, material handling, dedusting and plant engineering, from ore testing through erection and commissioning.

Solutions

Four Disciplines, One Chain

Capability

Engineering & Process Expertise

KGS combines process technology, design engineering and project execution to develop practical solutions for complex industrial challenges. From mineral processing and metallurgical recovery to bulk material handling, plant engineering and emission control, we engineer systems around client requirements, operating conditions and project objectives.

The challenge we solve

Ores and mineral feedstocks that require tailored processing to achieve target grades, improve recovery and unlock their economic potential.

Materials

Iron ore, manganese, chrome, bauxite, coal, copper, lead-zinc, gold, phosphate rock, graphite, titanium-bearing minerals and other industrial minerals.

Scope of work
  • Feed characterisation and testwork assessment
  • Process flowsheet development and mass balance
  • Crushing, grinding, screening and classification
  • Gravity, magnetic and flotation separation
  • Dewatering, tailings and water management
  • Process optimisation and plant performance improvement
Chain

Engineering the Journey from Resource to Value

Every KGS project follows one connected path, from understanding the feed material to creating lasting value on the plant. Each stage is engineered with the next in mind, so that process, recovery and product decisions work together.

CLICK TO INSPECT
Drill core samples in trays, marked with depth labels
Feed

Understand the Resource

We start by understanding the feed material, its composition, mineralogy and variability. This establishes the basis for selecting the right process, assessing recovery potential and evaluating project feasibility.

Scope at this stage
  • Feed characterisation
  • Sampling and assay
  • Mineralogy
  • Variability assessment
  • Recoverable-value assessment

One engineering partner. From process concept to project execution.

References

Recent References

Full reference list →
20264.5 MTPADebottlenecking and Augmentation of Washery 2 from 2.5 MTPA to 3.5 MTPA and Washery 3 from 4.5 MTPA to 5 MTPA, through M N DasturCoalTata Steel Limited · IndiaOngoing
2025150 TPHConceptual study and pre-feasibility for crushing, screening & beneficiation of the Baghwari-Khirkhori copper blockCopperInnourbia Solutions Pvt. Ltd. · IndiaCompleted
2025—Test work for iron ore tailing dewateringIron oreMarampa Mines Limited · Sierra LeoneCompleted
2025200 TPHCrushing & dry screening plant on EPC basis, 200 TPH input capacityBauxiteSierra Minerals Holdings Ltd. · Sierra LeoneOngoing
20251,200 TPHOwner's engineer, concept to commissioning, for a 1,200 TPH bauxite beneficiation plant with infrastructure & port developmentBauxiteSierra Minerals Holdings Ltd. · Sierra LeoneCompleted
2025150 TPHConceptual study and pre-feasibility for crushing, screening & beneficiation of the Oranga Revatipur graphite & vanadium blockGraphite & vanadium oreInnourbia Solutions Pvt. Ltd. · IndiaCompleted
Next step

Talk to KGS about Your Feed, Your Plant, or Your Numbers.

Contact KGS →