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Material Handling & Conveying Systems

Coal and ore handling plants — crushing and screening, conveying, storage, loading and unloading — with basic and detail engineering, brownfield modification and spares.

The challenge we solve

Inefficient material flow, transfer-point losses, blockages and handling bottlenecks that restrict plant capacity, reliability and productivity.

Materials in KGS references
  • Coal
  • Copper
  • Bauxite
  • Graphite & vanadium ore
  • Iron ore
Scope of work
Handling plants
  • Material handling process design for coal and ore handling plants
  • Crushing and screening
  • Material conveying and storage
  • Loading and unloading systems
Engineering
  • Basic and detail engineering for crushing, screening & material handling plants
  • Brownfield modification of existing crushing, screening and handling plants
Spares
  • Indigenisation of process and material handling spares
  • Supply of spares for TRF and other established makes of process & material handling equipment
Proof

Where KGS Has Done This

Full reference list →
20264.5 MTPADebottlenecking and Augmentation of Washery 2 from 2.5 MTPA to 3.5 MTPA and Washery 3 from 4.5 MTPA to 5 MTPA, through M N DasturCoalTata Steel Limited · IndiaOngoing
2025150 TPHConceptual study and pre-feasibility for crushing, screening & beneficiation of the Baghwari-Khirkhori copper blockCopperInnourbia Solutions Pvt. Ltd. · IndiaCompleted
2025200 TPHCrushing & dry screening plant on EPC basis, 200 TPH input capacityBauxiteSierra Minerals Holdings Ltd. · Sierra LeoneOngoing
2025150 TPHConceptual study and pre-feasibility for crushing, screening & beneficiation of the Oranga Revatipur graphite & vanadium blockGraphite & vanadium oreInnourbia Solutions Pvt. Ltd. · IndiaCompleted
2024700 TPHConceptual study and pre-feasibility for crushing, screening & beneficiation of the Bhanta magnetite blockIron oreInnourbia Solutions Pvt. Ltd. · IndiaCompleted
20241,200 TPHDesign engineering to replace the primary crushing and screening system at Meramandali, producing −6 mm coal at 1,200 TPHCoalTata Steel · IndiaCompleted
20222,300 TPHBypass chute, flap gate and conveyor impact zone design for a 2,300 TPH iron ore crushing plant (EGA, Dubai)Iron oreArchimedes Engineers Pvt. Ltd. · IndiaCompleted
2021500 TPHDesign engineering to replace the secondary crushing and screening system at Meramandali, producing −6 mm coal at 500 TPHCoalTata Steel · IndiaCompleted
Next step

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