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Mineral Beneficiation & Processing
Beneficiation process design for coal and minerals, and metal separation from ferro-alloy slags — from ore testing through flowsheet, equipment specification and cost estimate.
The challenge we solve
Ores and mineral feedstocks that require tailored processing to achieve target grades, improve recovery and unlock their economic potential.
Materials
- Coal
- Iron ore
- Manganese
- Phosphate
- Copper
- Gold
- Bauxite
- Barite
- Chrome ore
- Graphite
- Vanadium
- Quartz
- Ferro-chrome slag
- Ferro-manganese slag
- Ferro-silicon slag
Scope of work
Process
- Beneficiation process design
- Metal separation from ferro-chrome, ferro-manganese and ferro-silicon slags
- Ore testing through internationally recognised laboratories
- Brownfield modification of existing beneficiation plants
Proposal engineering
- Flow sheet design
- Equipment specification
- General arrangement (GA)
- CAPEX and OPEX estimation
- IRR calculation
Proof
Full reference list →Where KGS Has Done This
20264.5 MTPADebottlenecking and Augmentation of Washery 2 from 2.5 MTPA to 3.5 MTPA and Washery 3 from 4.5 MTPA to 5 MTPA, through M N DasturCoalTata Steel Limited · IndiaOngoing
2025150 TPHConceptual study and pre-feasibility for crushing, screening & beneficiation of the Baghwari-Khirkhori copper blockCopperInnourbia Solutions Pvt. Ltd. · IndiaCompleted
2025—Test work for iron ore tailing dewateringIron oreMarampa Mines Limited · Sierra LeoneCompleted
20251,200 TPHOwner's engineer, concept to commissioning, for a 1,200 TPH bauxite beneficiation plant with infrastructure & port developmentBauxiteSierra Minerals Holdings Ltd. · Sierra LeoneCompleted
2025150 TPHConceptual study and pre-feasibility for crushing, screening & beneficiation of the Oranga Revatipur graphite & vanadium blockGraphite & vanadium oreInnourbia Solutions Pvt. Ltd. · IndiaCompleted
2024100 TPHBasic & detail design for a non-coking coal washeryCoalVanraj Steels Pvt. Ltd. · IndiaOngoing
2024700 TPHConceptual study and pre-feasibility for crushing, screening & beneficiation of the Bhanta magnetite blockIron oreInnourbia Solutions Pvt. Ltd. · IndiaCompleted
2024100 TPHEngineering, infrastructure planning & design for GMDC Ambaji Cu-Pb-Zn oreCopper, lead, zincA B Global Mining Pvt. Ltd. · South AfricaCompleted
202425 TPHBasic & detail engineering of a combined plant for crushing & beneficiation of chrome ore and metal recovery from slagChrome ore; Fe-Mn, Si-Mn slagShyam Ferro Alloys Limited · IndiaCompleted
20241,200 TPHDetail engineering of a 1,200 TPH bauxite beneficiation plant with infrastructure development and river pumping stationBauxiteSierra Minerals Holdings Ltd. · Sierra LeoneOngoing
202320 TPHBasic & detail design of a metal recovery plant for AOD slagAOD slagShyam Ferro Alloys Limited · IndiaCompleted
2023450 TPHBall mill grinding circuit optimisation for an existing 450 TPH fresh feed iron ore beneficiation plantIron oreMarampa Mines Limited · Sierra LeoneCompleted
20231,200 TPHCAPEX engineering of a 1,200 TPH bauxite beneficiation plant with infrastructure developmentBauxiteSierra Minerals Holdings Ltd. · Sierra LeoneCompleted
202310 TPHGold ore beneficiation process designGold oreManmohan Minerals Industries Pvt. Ltd. · IndiaOngoing
2022900 TPHDetail engineering (technology structure, conveyor, sumps, agitator tank, flow distributor) for modification of the washing circuit, CSW plant, Dalli Mines, Bhilai Steel PlantIron oreBSBK Limited · IndiaCompleted
202112 MTPAAssessment of the iron ore beneficiation plant, tailing management concept and process audit for capacity enhancement from 8 to 12 MTPA, AM/NS DabunaIron oreArcelorMittal · IndiaCompleted
202112 MTPAChecking of process design documents for the TEFR of a 3 × 4 MTPA grinding & desliming system at Thakurani Mines (8 to 12 MTPA)Iron oreArcelorMittal · IndiaCompleted
2021200 TPHConceptual design engineering of a slurry sump and feeding hopper for the new feed system of a 200 TPH iron ore slime beneficiation unit, Dalli RajharaIron oreBSBK Limited · IndiaCompleted
2021900 TPHBasic engineering for modification of the washing circuit, CSW plant, Dalli Mines, Bhilai Steel PlantIron oreBSBK Limited · IndiaCompleted
202010,000 TPDBasic engineering package for a new 10,000 TPD copper concentrator at Rakha and Chapri-Sidheswar mines, Hindustan Copper LimitedCopper orePMRC Pvt. Ltd. · IndiaCompleted
Next step
Contact KGS →Talk to KGS about Your Feed, Your Plant, or Your Numbers.