← SolutionsSolutions
Plant Engineering & Project Execution
Basic and detail engineering for process plants — from flow sheet and P&ID to structural calculation, automation, 3D model and commissioning support.
The challenge we solve
Complex industrial projects that require coordinated process, mechanical, structural, electrical and instrumentation engineering to move from concept to a functional plant.
Materials in KGS references
- Coal
- Bauxite
- Zinc slurry
- Copper, lead, zinc
- Manganese
- Iron ore
- Copper ore
Scope of work
Basic engineering
- Flow sheet development
- GA of plant and building
- Key plan layout
- Electrical SLD
- Automation configuration diagram
- P&ID and piping route map
Detail engineering
- Civil and structural, with STAAD calculation
- Piping engineering
- Electrical & instrumentation
- 3D modelling of equipment and plant
- Stress analysis to IBR, pipe network analysis, pressure vessel design
Plant systems
- Plant automation with SCADA programming
- Management Information System (MIS) software
- Fire fighting & detection — design, detail engineering and erection
- Air conditioning & ventilation — design and detail engineering
Site & operations
- Topographical survey & soil testing
- Supervision of erection and commissioning of KGS-designed plants
- Expert manpower support for operation & maintenance
Proof
Full reference list →Where KGS Has Done This
20264.5 MTPADebottlenecking and Augmentation of Washery 2 from 2.5 MTPA to 3.5 MTPA and Washery 3 from 4.5 MTPA to 5 MTPA, through M N DasturCoalTata Steel Limited · IndiaOngoing
20251,200 TPHOwner's engineer, concept to commissioning, for a 1,200 TPH bauxite beneficiation plant with infrastructure & port developmentBauxiteSierra Minerals Holdings Ltd. · Sierra LeoneCompleted
2024100 TPHBasic & detail design for a non-coking coal washeryCoalVanraj Steels Pvt. Ltd. · IndiaOngoing
2024—Detail design of the pipeline for the DBN project at Dariba, HZLZinc slurryLarsen & Toubro · IndiaCompleted
2024100 TPHEngineering, infrastructure planning & design for GMDC Ambaji Cu-Pb-Zn oreCopper, lead, zincA B Global Mining Pvt. Ltd. · South AfricaCompleted
2024720 TPDDetail design engineering of a 720 TPD manganese ore sinter plantManganeseShyam Ferro Alloys Limited · IndiaCompleted
20241,200 TPHDetail engineering of a 1,200 TPH bauxite beneficiation plant with infrastructure development and river pumping stationBauxiteSierra Minerals Holdings Ltd. · Sierra LeoneOngoing
20231,200 TPHCAPEX engineering of a 1,200 TPH bauxite beneficiation plant with infrastructure developmentBauxiteSierra Minerals Holdings Ltd. · Sierra LeoneCompleted
2022900 TPHDetail engineering (technology structure, conveyor, sumps, agitator tank, flow distributor) for modification of the washing circuit, CSW plant, Dalli Mines, Bhilai Steel PlantIron oreBSBK Limited · IndiaCompleted
2021200 TPHConceptual design engineering of a slurry sump and feeding hopper for the new feed system of a 200 TPH iron ore slime beneficiation unit, Dalli RajharaIron oreBSBK Limited · IndiaCompleted
2021900 TPHBasic engineering for modification of the washing circuit, CSW plant, Dalli Mines, Bhilai Steel PlantIron oreBSBK Limited · IndiaCompleted
202010,000 TPDBasic engineering package for a new 10,000 TPD copper concentrator at Rakha and Chapri-Sidheswar mines, Hindustan Copper LimitedCopper orePMRC Pvt. Ltd. · IndiaCompleted
Next step
Contact KGS →Talk to KGS about Your Feed, Your Plant, or Your Numbers.