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Activities of K.G. Services

K.G. Services specializes in engineering and process solutions, including beneficiation process design for various minerals and complete material handling systems. They offer comprehensive plant design services—from basic and detail engineering to 3D modeling, automation, and stress analysis. Additional expertise includes dedusting systems, fire safety and HVAC design, ore testing, and on-site supervision for plant erection and commissioning.



  • Beneficiation Process design for Coal, Iron, Manganese, Phosphorous, Copper, Gold, Bauxite, Barite, Chrome ore, Graphite, Vanadium, Quartz and Metal separation for Ferro-Chrome, Ferro-Manganese, Ferro-Silica Slags.
  • Material handling process design that includes Coal or any Ore Handling plant including crushing & screening, material conveying, storage, loading and unloading systems.
  • Complete Dedusting System design including ESP and Supply of Bag Filter & Cyclone.
  • Basic Engineering of Process plants that includes, Flow sheet development, GA of plant and building, Key plan layout, Electrical SLD, Automation configuration diagram, P&ID, Piping route map.
  • Detail Engineering that includes, Civil, Structural with STAD calculation, Piping engineering, Electrical & Instrumentation, Fire fighting system, etc.
  • Any Brown Field Modification of existing Beneficiation, Crushing Screening, Material Handling and Dedusting plant.
  • 3D Modeling of Equipment and Plant through latest IT Software
  • Development of complete Automation System of the plant with SCADA software programing
  • Stress Analysis with IBR, Pipe Network Analysis & Pressure Vessel Design, including 3D modeling
  • Assistance in testing the ore from Internationally recognized laboratories
  • Fire Fighting & Detecting System – Design & Detail Engineering
  • Air Conditioning & Ventilation System – Design & Detail Engineering
  • Topographical Survey & Soil Testing
  • Expert Supervision during Erection and Commissioning of plants designed by us
  • Preparation of proposal engineering that includes Flow Sheet Design, Developing equipment specification, Preparation of GA, Estimation of CAPEX and Estimation of OPEX and IRR calculation.
  • KGS has signed a consortium agreement with JSC Titanium Institute, Ukraine and VEGA Instruments USA
  • Objective is to provide complete Technology and Engineering Solutions for Extractive Metallurgy for the following:
    • Titanium Slag – High grade
    • Titanium Metal
    • Gallium extraction from Mother Liquor
    • Hafnium Recovery
    • Zirconium Recovery
  • Primary Technology will be provide by JSC Titanium Institute, Ukraine and the Instrumentations will be provided by Vega USA.
  • KGS will provide complete Engineering for the entire plant.

  • Activities are limited to Mini Blast Furnace, Sinter Plant & Pulverized Coal Injection.
  • Training of Operating persons on BF Process, Burdening, Burden Distribution, Optimising Performance by monitoring & controlling of process parameters, Sinter Process, Optimising cost in BF, Sinter & PCI, Best Practices in Industry, Process Safety, Trouble shooting of Process related problems.
  • Cost reduction opportunities – Study of the Process and identifying areas for Enhancing Performance without any major investment.  Identification of opportunities for Cost Saving and active involvement in implementation. 
  • Small scale management of technical services- Managing (O&M) of facilities on behalf of OEMs (for example Raw Material Processing units, De-Sulphurisation Plants, Briquetting Plants etc). Providing trained technical staff for O&M services at site.
  • Organizational cultural transformational initiatives
  • Leadership in change management in Corporates 
  • Setting Balance Score Cards with Management
  • Implementing cost reduction initiatives in processes
  • Formulating ST and LT plans
  • Corporate strategies and deployment.
  • KRA , KPI targets against Annual Business Plans
  • Sustainable value creation activities adding to bottom- line
  • Driving TPM, Six Sigma, applying QC Tools , 
  • Driving multiple Quality Circles in companies , SGA, CFTs.
  • Business and data analytics 
  • Continual and continuous improvement initiatives.
    Implement and establish Business Excellence Models ( Adopting from Malcolm Baldrige and Tata Group )
  • Internal and External deep dive and dip stick Assessments
  • Complete Inventory Management
  • 5S, Housekeeping
  • Team building, leadership, HRM
  • Organization Structures
  • Employee Engagement
  • Implementing Suggestions schemes 
  • Employee Satisfaction Process
  • Competency Mapping, Rewards, and Recognition
  • Corporate communications & Inter personal skills
  • Negotiation skills
  • Service Marketing
  • Marketing strategy in B2B
  • Marketing research
  • QC Circles
  • Market segmentation, target and positioning
  • Small Group Activities, CFT
  • Conducting Safety Audit
  • HAZOP analysis for possible Safety solutions with benchmarking
  • Training Operation & Maintenance personnel on Best Practices
  • Implementation
  • Scorecard

List of Jobs

KG Services has successfully executed diverse engineering and design projects across India and Africa for minerals like coal, iron ore, bauxite, and ferro alloys. Their work spans from conceptual studies and beneficiation plant design to dedusting systems, crushing & screening solutions, and infrastructure planning. With a strong track record of both ongoing and completed projects, they continue to deliver high-capacity, customized engineering solutions globally.

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